Looking for Modular Cleanroom Manufacturers in Alappuzha? Modular Clean Room India offer premium modular cleanroom solutions designed for pharmaceutical, electronics, biotechnology, and healthcare industries. Our cleanrooms are built using high-quality, durable materials that meet ISO and GMP standards, ensuring contamination control and operational efficiency. With customizable sizes, layouts, and air handling systems, we deliver turnkey cleanroom installations tailored to your specific requirements. Our team ensures quick setup, low maintenance, and optimal airflow management. Trusted by leading companies across Alappuzha, we provide cost-effective, scalable cleanroom solutions. Partner with us for reliable, future-ready modular cleanrooms that support your critical processes with precision and performance.
Modular clean room manufacturers in Alappuzha offer innovative solutions for businesses that need controlled environments. These companies specialize in creating customized clean rooms that can be easily assembled and modified. Alappuzha has become a hub for such manufacturers, providing high-quality clean room systems to various industries like pharmaceuticals, electronics, and healthcare. These modular clean rooms are designed to maintain strict cleanliness standards, ensuring that particles and contaminants are kept at bay. They come in different sizes and configurations to suit specific needs and can be installed quickly compared to traditional clean rooms. Alappuzha’s manufacturers also provide ongoing support and maintenance services, helping businesses keep their clean rooms in top condition. With their expertise and advanced technology, these companies play a crucial role in supporting the growth of industries that require pristine working environments.
Modular Clean room can effectively maintain desired sterilized environment with superior laminar air flow system and a perfect working environment with zero contamination.
Is defined as specially constructed, environmentally controlled enclosed spaces with respect to airborne particulates, temperature, humidity, air pressure, airflow patterns, air motion, vibration, noise, viable (living) organisms, lighting and concentration of airborne particles is controlled to specified limits. So we need to control process of killing ultra-fines airborne contaminants.
The contaminations are generated by people, processes, facilities, and equipment. They must be continually removed from the air. The level of air cleanliness in the room must be regulated by standards. The most frequently used standard is the ISO 14644. It is a document that establishes standard classes of air cleanliness in terms of airborne particulate levels in Cleanrooms and clean zones.
We are Introducing as Total Turnkey Solution Provider for better Cleanroom Environment System. Having well trained with hand so experience and thorough knowledge about the latest technology guidelines of ASHRAE, WHO, GMP and ISO standard in Cleanroom Systems, we are highly capable in executing the projects to perfection as per the guidelines and schedules.
The ceilings consist of a plenum box supplied with conditioned air from the central system via HEPA filters mounted on the inlet to the supply ceiling. All HEPA filters and housings are factory tested. All ceilings incorporate supports to secure them to the main structural frame of the modular operating theatre.
In-built riser wall panels are made composite construction of two skin of PPGI over an GI with powder coated frame work with a sealed and insulated interior with infill of PUF
Providing and fixing 100mm thick return air riser with grill cut out with edge finish / reinforcement for cut out of specified size.
separator less Mini-pleat HEPA in aluminium extruded frames with wire mesh protection and made of Ultra fine Glass fibre media having a Retention capacity of 0.3 micron at 99.99% efficiency with initial pressure drop at 12 mm WG.
False ceiling panels are designed to fit within each other and suspended by threaded tension bars with adjustable turnbuckles fastened to the overhead support at fixed intervals, Standard Ceiling Panels are 60 mm thick and have a composite construction of two skins of PPGI over an GI frame work with a sealed and insulated interior. PUF insulation material is sandwiched between the two skin layers PPGI
Doors are available in Laminated, Powder Coated in GI and SS with in filled material of Honeycomb, PUF and EPS. Our clean room doors are extremely durable and are available in different models for clean rooms, hospitals, and other special purposes. The said doors are available with a variety of options including double glazed toughed vision panels, hardware like imported hinges and total specialized aluminium frame for proper air tights and automatic door drop seal arrangements and locking mechanisms. We also offer special fire proof doors as per fire & safety norms for emergency exists.
Laminar Air Flow means that the flow of air is continuous, steady and unidirectional, with the entire body of air in the room moving with a low uniform velocity in parallel planes. In rooms equipped with Laminar Flow Patterns, the idea is to have a steady
Its provide ultra-clean sterile CLASS 100 clean air in an isolated area where various kinds of critical and highly sensitive process activities are carried out in as per CLASS 5 OF ISO 14644-1 standards.
Operation Theatre Floorings-Epoxy Floorings are pretty attractive and are available in shiny or rough texture with protection film against water and so on. Epoxy flooring are technical floors which resists to chemicals, mechanical and stress factors. The great advantage is that they are hygienic and easy to clean.
wall partitions are a composite construction of two skin of PPGI with powder coated frame work with a sealed and insulated interior. Standard panel dimensions are 1200x3000mm an overall thickness ranges of 100/80/60 mm. The self-supporting internal walls are constructed with an interior GI frame work. The Partition seams are sealed by silicone with a perfectly flush finishing. PUF insulation material is sandwiched between the two skin layers PPGI
Sandwich panels for Cleanroom systems are designed according to the latest GMP norms. Our array of quality is Modular Wall Panels, Walk-able & Non-walk able ceiling Panels with in fill material of PUF, EPS and Rockwool. Each and every component of the systems is engineered & developed for easy installation and functioning. Our Modular technology is very reasonable at cost and more flexible at usage. This whole system can be assembled and demounted with more ease.
LED peripheral light fitting
Modular Cleanroom complete accessories supports your Cleanroom by providing control over contamination, static, microorganisms, humidity and other critical operating conditions. Regardless of your Cleanroom requirements, we provide a complete system and perform all installation to your production schedule.
Our accessories include Aluminium Powder Coated /Anodized Covings, PVC Covings, 90and180degree Bends and room corner pieces etc.,
“Federal Standard 209E” defines a clean room as a room in which the concentration of airborne particles is controlled to specified limits.
ISO 14644-1 Airborne Particulate Cleanliness Classes for Clean rooms,
| ISO Classification number | Maximum concentration limits (particles/m³ of air) for particles equal to and larger than the considered sizes shown below: | |||||
| ≥0.1µm | ≥0.2µm | ≥0.3µm | ≥0.5µm | ≥1µm | ≥5.0µm | |
| ISO Class 1 | 10 | 10 | ||||
| ISO Class 2 | 100 | 100 | 10 | 4 | ||
| ISO Class 3 | 1000 | 1000 | 102 | 35 | 8 | |
| ISO Class 4 | 10000 | 10000 | 1020 | 352 | 83 | |
| ISO Class 5 | 100000 | 100000 | 10200 | 3250 | 832 | 29 |
| ISO Class 6 | 1000000 | 1000000 | 102000 | 35200 | 8320 | 293 |
| ISO Class 7 | 352000 | 83200 | 2930 | |||
| ISO Class 8 | 3520000 | 832000 | 29300 | |||
| ISO Class 9 | 35200000 | 8320000 | 293000 | |||
Interpreting the table above, a class 1,00,000 clean room limits the concentration of airborne particles equal to or greater than 0.5 microns to 1,00,000 particles in a cubic foot of air.
ISO/TC209 clean room class ratings are slowly replacing the Federal Standard 209E ratings.
ISO/TC209 is based on metric measurements whereas Federal Standard 209E that is based on imperial measurements. The classes, according to ISO/TC209 14644-1, are in terms of class levels 3, 4, 5,6of airborne particulate cleanliness.
| FEDERAL STD 209E | ISO |
| 1 | 3 |
| 10 | 4 |
| 100 | 5 |
| 1,000 | 6 |
| 10,000 | 7 |
| 1,00,000 | 8 |
Filtration is an important aspect of clean rooms. Most filters are defined by their particle removal efficiency and airflow rate. Clean rooms require very high efficiency filters and for class 100 and below, 100% HEPA filter coverage is recommended.
Filtration systems
The use of high-efficiency particle stopper (HEPA) filters including pleated packs of High-density glass fibre paper with aluminium or craft paper separators, sealed into a timber or metal frame with urethane, influenced by Cleanroom technology. In Pharmaceutical industry it is required to install HEPA and ULPA filters of H14 – U17Classes. The most penetrable particle size in below classification is more than 0.1µm but less than 0.3µm.
| Integral value | Local value | |||
|---|---|---|---|---|
| Filter class | Collection efficiency (%) | Penetration (%) | Collection efficiency (%) | Penetration (%) |
| H10 | 85 | 12 | – | – |
| H11 | 95 | 5 | – | – |
| H12 | 99.5 | 0.5 | – | – |
| H13 | 99.95 | 0.05 | 99.75 | 0.25 |
| H14 | 99.995 | 0.005 | 99.975 | 0.025 |
| U15 | 99.9995 | 0.0005 | 99.9975 | 0.0025 |
| U16 | 99.99995 | 0.00005 | 99.99975 | 0.00025 |
Modular Cleanroom India sees invisible, feels intangible and achieves impossible. As a global competitor we design, manufacture, distribute and post service in Clean room with honest effort, we always focus on distinct results through skill-full execution and adhere to the quality norms. We are unique in ability to provide innovative end to end solution and proprietary systems to deliver the product with following ranges.
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